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  • Wire harness and ecm swap

    Posted by Greg on February 22, 2023 at 4:17 pm

    Was wondering what all was involved with switching out the old wire harness and ecu on a 99 to a 02-06 touring harness and ECU? Thanks!

    Greg replied 10 months, 1 week ago 2 Members · 10 Replies
  • 10 Replies
  • Rylan

    Administrator
    February 23, 2023 at 10:59 am

    It’s a direct swap except for the custom wiring for the fuel pump. You’ll clip off the 02-06 wire end, cap off the lever sensor wiring (it cannot be reused) but do lengthen and install the pump power and ground to the 99-01 bike’s fuel pump. That is it!

    • Greg

      Member
      February 23, 2023 at 12:55 pm

      Wow! Thanks!

  • Greg

    Member
    March 31, 2023 at 9:17 am

    So I have the plugs out and grounded to the engine. I hit the starter button and no spark. But the instant I take my thumb off the starter button I get what looks like one single really bright spark from both plugs.

    Battery good. Ignition coil seems in spec. Prim is at 6ohm (my leads are 1ohm) spec says 5ohm. Secondary is 10.15ohm spec says 10.25ohm.

    Crank position 1400ohm spec is 1500ohm then next crank test is 0 then starter button 3-5VAC spec is 3VAC or fluctuating VAC.

    What in the world am I missing? Hahah thanks all!

  • Rylan

    Administrator
    April 3, 2023 at 7:19 am

    Sorry, I forgot to mention you’ll need to swap out the crank trigger wheel as well.

    The 02-06 harness will require a 02-06 crank trigger wheel.

    The harness and trigger wheel are a matching set.

    I can sell you one if you can’t find one on ebay.